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OUR
MANUFACTURING FACILITY
Censtar is an integrated plant combining extrusion weaving and state or the art finishing facility housed in a 30000 square feet building. The dedicated team works towards providing full control of manufacturing process while the integrated machinery line up limits outsourcing inputs needed for workmanship.
QUALITY
CONTROL
The quality control system incorporates a thorough check of the various stages of process guaranteeing our customer a full assurance of the products manufactured in our premises. Besides, a committed team of quality inspectors meticulously check every bag to precision thereby eliminating all types of flaws if any.
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EXTRUSION
Our extrusion plant – the heart beat of our manufacturing process, is a state-of-the-art machine. This machine, in the hands of a dedicated team and well experienced work force, produce perfect tapes with high tensile strength and optimum elongation paving the way for good quality fabrics. The fully electronic cheese winders produce perfect cheese packages further ushering the quality in our weaving department. It is needless to mention that our online quality control system checks every lot periodically for denier, elongation strength and width of the tapes manufactured. The machine also incorporates a fibrillate churning out our thread which is twisted in a twisting machine for use in manufacture of both the belts as well as sewing of our bags.
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WEAVING
The gentle hum of an extensive array of circular looms, webbing machines and braided looms all work in tandem to produce the various components of the bulk container. This advanced facility delivers a wide collection of woven fabrics, belts and ropes which are stringently checked for strength and quality standards - a pre-requisite to manufacturing a bulk container. Our range of fabric starts at 60 GSM and goes on to 260 GSM with an option to be coated depending on customer requirement. Our liner plant provides us the inner liner which are sometimes tagged in, glued in or simply inserted as loose liners.
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FINISHING
Housed in a clean and hygienic environment the finishing department is designed to usher a smooth work flow through an intelligent and logical assembly line. The bags are manufactured in a near clean room condition and the work force is taught basic values to facilitate manufacture of products to specification and precision. Our bags have been certified by National Engineering Laboratory –United Kingdom and UN certification can be obtained on request.
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